Heat Roll Lamination Machine for Aluminum Foil and Fiberglass Cloth with Water Glue

Product Description

Heat Roll Lamination Machine for Aluminum Foil and Fiberglass Cloth with Water Glue

Product Description

This thermal laminating machine is a double-station unwinding machine for producing glass fiber cloth. It is equipped with a 20 kg magnetic powder brake, manual deviation correction devices on both sides, and a 3-inch air-expansion shaft unwinding shaft. The equipment has a sophisticated structure, scientific and reasonable process, and is very easy to operate. It is the best model for producing insulation material cloth.
 

Product Parameters

 

No.	Component	QTY
1	Double station (glass fiber cloth/mesh cloth) discharge rack  (manual correction, 20kg magnetic powder brake)	2 Sets
2	Single station (aluminum foil/fiberglass felt) discharge rack  (manual correction, 20kg lightweight magnetic powder brake)	1 Set
3	Coating gluing system                                              (see Note 2)	2 Sets
4	Aluminum foil (mesh cloth) heating roller    ( Φ150×1400mm, temperature 200ºC)	1 Pc
5	Bridge roller Mirror roller                                       (Φ120×1450mm)	1 Pc
6	Silicone roller      (Φ250×1454mm, temperature 350ºC, liquid silicone imported from South Korea)	1 Pc
7	Cooling steel roll           (Φ175×1450mm, with water-cooled jacket, pneumatic clutch)	1 Pc
8	Heat transfer oil heating roller 1                                  (Φ270×1480mm)	1 Pc
9	Heat transfer oil heating roller 2 (Φ400×1780mm, shaft seat with water-cooled jacket, NSK high temperature bearing)	1 Pc
10	Heat transfer oil heating roller 3                                  (Φ500×1480mm)	1 Pc
11	Conductive copper ring with carbon brush                           (80A/80A/30A)	Each 1 Set
12	Glass fiber distribution flattening tension control system (Φ160×1400mm rubber roller, Taiwan Research new magnetic powder clutch manual controller)	2 Sets
13	Aluminum foil (glass fiber felt) flattening tension control system (magnetic powder clutch supporting domestic manual controller)	2 Sets
14	Aluminum alloy guide roller                                    (Φ120×1400mm)	8 Pcs
15	Steel guide roller                                             (Φ120×1400mm)	8 Pcs
16	Main heating roller drive system      (4kw motor with frequency converter and reducer)	1 Set
17	Glass fiber cloth dewaxing hot roller drive system (2.2kw variable frequency motor supporting frequency converter and reducer)	1 Set
18	Auxiliary heating roller drive system (3kw variable frequency motor supporting frequency converter and reducer)	1 Set
19	Double station receiving rack  (manual correction, 4kw vector variable frequency motor supporting frequency converter)	2 Sets
20	Compound hydraulic mechanism                       (Suzhou Xuzhan Φ63×80mm)	1 Set
21	Coiling and pressing device	2 Sets
22	Fiberglass cloth inflatable discharge shaft                                (3 inches)	2 Pcs
23	Aluminum foil inflatable discharge shaft                                     (3 ")	1 Pc
24	Inflatable receiving shaft                                             (3 inches)	2 Pcs
25	Heating roller Heating tube                                         (1500w/ Pc)	45 Pcs
26	Punching clutch cylinder                                 (distance, Φ50×150mm)	2 Pcs
27	Tension Controller                                                  (Jiangsu)	2 Sets
28	Man-machine interface                                         (10 inch, MCGS)	1 Set
29	PLC Module                                                      (Mitsubishi)	Whole Sets
30	On-line trimming system                                            (HongHua)	1 Set
31	Exhaust hood                                            (retractable, HongHua)	1 Set

Note 1:
1. Equipment design speed 35 m/min; normal production 8~25 m/min;
2. Aluminum foil unwinding air expansion shaft adopts enhanced type.

Note 2: Coating and gluing system
A. Technical parameters
1. Maximum coating and gluing material width: 1300mm;
2. Maximum mechanical speed: 35m/min;
3. Coating roller (anilox roller) diameter: 40 mesh, φ120mm~φ300mm;
4. Coating roller (anilox roller) circumference: 377mm~942mm;
5. Scraper string movement: ±5mm (independent motor drive).
B. Structure
1. The main wall panels are processed by imported large-scale machining centers, and small parts are processed by imported small-scale machining centers to ensure high precision and high stability;
2. The roller and roller shaft are integrated and can be quickly replaced;
3. Heavy-duty scraper structure, double cylinder pressurization, lifting, front and back, and swing angle are freely adjustable;
4. The scraper is driven by an independent motor;
5. The scraper moves back and forth, and frequency conversion control is adopted;
6. Stainless steel rubber disc, self-reflow open, up and down lifting can be adjusted manually;
7. The aluminum roller and the roller shaft are assembled by heat sleeve;
C. Specifications
1. Drive motor: AC1.5kw AC vector frequency conversion motor (SIEMENS Beide motor);
2. Frequency converter: 1.5KW (Gitaike);
3. Scraper pressure: 5~60kg;
4. Scraper movement: ±5mm.
 

Product Applications

The products after aluminum foil and glass fiber cloth composite have excellent properties such as high temperature resistance, heat insulation, fire prevention, moisture resistance, corrosion resistance, UV resistance, and tensile resistance, and are widely used in the following fields:

1. Building thermal insulation
Used in roofs, walls, floors, air conditioning ducts and other locations to improve thermal insulation performance and prevent heat loss.
2. Central air conditioning and ventilation systems
As an outer insulation layer for air ducts, it effectively prevents condensation and improves system energy efficiency.
3. Industrial equipment insulation
Used in boilers, chimneys, high-temperature pipes, heat exchange equipment, etc., to prevent scalding and heat radiation.
4. Automobile manufacturing
Used in heat insulation and fireproof materials in engine compartments, exhaust systems, chassis and other parts to improve safety and comfort.
5. Shipbuilding and aerospace
Used in heat insulation and flame retardant protection of internal cabins and key equipment to improve overall protection performance.
6. Household appliances
Used in heat insulation lining or shielding layer for water heaters, microwave ovens, ovens and other products.
7. Fire safety field
As a composite material for fire doors, fire curtains, fireproof cloths and other products, it has good flame retardant properties.
8. Electronic and electrical industry
Used in cable wrapping, anti-electromagnetic interference (EMI) and other aspects to improve equipment stability and safety.
9. Pipeline anti-corrosion and thermal insulation
Widely used in the outer layer of pipelines in heating, water supply, chemical and other industries, it has both thermal insulation and protection functions.
10. Solar energy and photovoltaic equipment
As a backboard insulation and reflective material, it improves energy efficiency and service life.

This material plays a key role in many industries due to its light weight, high strength, environmental protection and durability.

 

Packaging & Shipping

Equipment main body seaworthy packaging, accessories wooden box packaging.
If the equipment is not too wide, only need 40-foot open top cabinets. If the equipment is too wide, also need to add flat cabinets.

Machining Center

Large advanced CNC Machining Center safeguard the quality of Honghua Machinery

The main frame of our equipment adopts a steel plate structure, and the main wall panels are processed by imported large-scale processing centers. The thickness of the wall panels is 4.5cm to 6cm. Small parts are processed by imported small processing centers to ensure the high precision and high stability of the equipment.



 

Company Profile

Jiangyin City Honghua Machinery and Equipment Co., Ltd was established in 1984. Our company is the professional manufacture in the field of soft & paper packaging equipment, with the whole sets of furnishment and techniques in design, manufacture and after sales service. Our company mainly manufacture the Extrusion Coating Machines (Extrusion Laminating Machines), Dry-type Laminating Machine, Film Blowing Machine, Computer Control Automatic Bags Making Machine etc. The factory covers an area of 40,000 square meters with modern processing equipment.

Factory Show

 

Overseas Exhibitions

Certifications

 

FAQ

The following is a product FAQ about the aluminum foil and glass fiber cloth thermal laminating machine:

1. What materials are suitable for this aluminum foil and glass fiber cloth thermal laminating machine?
This aluminum foil and glass fiber cloth thermal laminating machine is suitable for the thermal laminating process of aluminum foil, glass fiber cloth, aluminized film, PET film, non-woven fabric, EPE pearl cotton and other materials. The temperature, pressure and speed can be adjusted according to different thicknesses and materials to ensure the best laminating effect.

2. What is the working principle of aluminum foil and glass fiber cloth thermal laminating machine?
The aluminum foil and glass fiber cloth thermal laminating machine adopts high-temperature heating and high-pressure laminating process. The aluminum foil and glass fiber cloth are evenly heated by the heating roller to soften the hot melt adhesive or bonding layer, and then firmly bonded by the laminating system to form a high-temperature resistant, corrosion-resistant and tensile-resistant composite material.

3. What is the production speed of the aluminum foil and glass fiber cloth thermal laminating machine?
The production speed is usually 10-60 meters/minute (m/min), and the specific speed depends on the material thickness, glue type and process requirements. High-speed models can achieve higher production capacity while maintaining stable laminating quality.

4. Does the aluminum foil and glass fiber cloth thermal laminating machine support automated operation?
Yes, the aluminum foil and glass fiber cloth thermal laminating machine is equipped with PLC intelligent control system + touch screen operation, which can set parameters such as temperature, speed, pressure, etc., realize fully automated production, and has automatic tension control, deviation correction system, automatic edge cutting and other functions to improve production efficiency and product quality.

5. What are the characteristics of the composite aluminum foil fiberglass cloth product?
The composite product has the following excellent properties:
High temperature resistance (can withstand more than 200ºC)
Fire retardant (meet fire rating standards)
High strength tear resistance (improve durability)
Corrosion resistance (suitable for humid and chemical environments)
Thermal insulation (used in construction, industrial insulation, transportation and other fields)

6. What are the maintenance and maintenance requirements of the aluminum foil and glass fiber cloth thermal laminating machine?
In order to ensure the long-term and stable operation of the machine, the following maintenance is recommended:
Regularly clean the heating roller and the pressing roller to prevent the viscose residue from affecting the composite effect.
Check the tension control system and the deviation correction system to ensure stable material delivery.
Lubricate the transmission parts to reduce wear and increase the life of the equipment.
Regularly calibrate the temperature control system to ensure accurate composite temperature.

7. Can the aluminum foil and glass fiber cloth thermal laminating machine be customized according to demand?
Yes, we can provide customized compound machine solutions according to the customer's material specifications, production requirements, and process requirements, such as widening the machine, adding a cooling system, upgrading the automatic cutting function, etc., to meet different production needs.

If you need more detailed technical parameters or other questions, you can always consult!