Basic Info.
After-sales Service
12 Months
Material Capabilities
Iron
Type
Mitsubishi PLC Programmable Controller
Material
Hot Synthetic Glue Laminating Aluminum Foil
Machine Design Speedspeed
8-25m/Min
Unwinding Tension
Magnetic Power Brake Control
Heat Type
by Elextric Heating
Unwinding
High-Speed Non-Stop Automatic Cutting
Whole Speed
Inverter Motor Control
Aluminum Alloy Glue Roll
120*1700mm
Super Mirror Roll
120*1750mm
Flon Heating Roller
140*1700mm, Temperature 200degree
Steel Guide Roll
120*1700mm
Main Motor
Siemens Beide Motor
Main Inverter
Gtake Shenzhen
The Thickness of The Wall
60mm
Transport Package
Film Packing
Specification
4000*1500*2000mm
Product Description
Aluminum Foil Fiberglass Laminator with Water Glue and Upper Heating Roller
This thermal laminating machine has the rubber roller at the bottom and the heating roller at the top. The products produced are stronger and the aluminum foil is smoother than those with the rubber roller at the top and the heating roller at the bottom. We use the heating tube to heat the heat-conducting oil in the roller liner to heat the roller. This heating can make the temperature of the roller surface more uniform. Electric heating will make the roller surface temperature higher on both sides and lower in the middle, which is not conducive to the molding of the product and makes the fastness of the two sides and the middle of the product different. Product Parameters
| No. | Component | QTY |
| 1 | Double station (glass fiber cloth/mesh cloth) discharge rack (manual correction, 20kg magnetic powder brake) | 2 Sets |
| 2 | Single station (aluminum foil/fiberglass felt) discharge rack (manual correction, 20kg lightweight magnetic powder brake) | 1 Set |
| 3 | Coating gluing system (see Note 2) | 2 Sets |
| 4 | Aluminum foil (mesh cloth) heating roller ( Φ150×1700mm, temperature 200ºC) | 1 Pc |
| 5 | Bridge roller Mirror roller (Φ120×1750mm) | 1 Pc |
| 6 | Silicone roller (Φ250×1754mm, temperature 350ºC, liquid silicone imported from South Korea) | 1 Pc |
| 7 | Cooling steel roll (Φ175×1750mm, with water-cooled jacket, pneumatic clutch) | 1 Pc |
| 8 | Heat transfer oil heating roller 1 (Φ270×1780mm) | 1 Pc |
| 9 | Heat transfer oil heating roller 2 (Φ400×1780mm, shaft seat with water-cooled jacket, NSK high temperature bearing) | 1 Pc |
| 10 | Heat transfer oil heating roller 3 (Φ500×1780mm) | 1 Pc |
| 11 | Conductive copper ring with carbon brush (80A/80A/30A) | Each 1 Set |
| 12 | Glass fiber distribution flattening tension control system (Φ160×1780mm rubber roller, Taiwan Research new magnetic powder clutch manual controller) | 2 Sets |
| 13 | Aluminum foil (glass fiber felt) flattening tension control system (magnetic powder clutch supporting domestic manual controller) | 2 Sets |
| 14 | Aluminum alloy guide roller (Φ120×1700mm) | 8 Pcs |
| 15 | Steel guide roller (Φ120×1700mm) | 8 Pcs |
| 16 | Main heating roller drive system (4kw motor with frequency converter and reducer) | 1 Set |
| 17 | Glass fiber cloth dewaxing hot roller drive system (2.2kw variable frequency motor supporting frequency converter and reducer) | 1 Set |
| 18 | Auxiliary heating roller drive system (3kw variable frequency motor supporting frequency converter and reducer) | 1 Set |
| 19 | Double station receiving rack (manual correction, 4kw vector variable frequency motor supporting frequency converter) | 2 Sets |
| 20 | Compound hydraulic mechanism (Suzhou Xuzhan Φ63×80mm) | 1 Set |
| 21 | Coiling and pressing device | 2 Sets |
| 22 | Fiberglass cloth inflatable discharge shaft (3 inches) | 2 Pcs |
| 23 | Aluminum foil inflatable discharge shaft (3 ") | 1 Pc |
| 24 | Inflatable receiving shaft (3 inches) | 2 Pcs |
| 25 | Heating roller Heating tube (1800w/ Pc) | 45 Pcs |
| 26 | Punching clutch cylinder (distance, Φ50×150mm) | 2 Pcs |
| 27 | Tension Controller (Jiangsu) | 2 Sets |
| 28 | Man-machine interface (10 inch, MCGS) | 1 Set |
| 29 | PLC Module (Mitsubishi) | Whole Sets |
| 30 | On-line trimming system (HongHua) | 1 Set |
| 31 | Exhaust hood (retractable, HongHua) | 1 Set |
Note 1: 1. Equipment design speed 35 m/min; normal production 8~25 m/min; 2. Aluminum foil unwinding air expansion shaft adopts enhanced type.Note 2: Coating and gluing systemA. Technical parameters1. Maximum coating and gluing material width: 1600mm;2. Maximum mechanical speed: 35m/min;3. Coating roller (anilox roller) diameter: 40 mesh, φ120mm~φ300mm;4. Coating roller (anilox roller) circumference: 377mm~942mm;5. Scraper string movement: ±5mm (independent motor drive).B. Structure1. The main wall panels are processed by imported large-scale machining centers, and small parts are processed by imported small-scale machining centers to ensure high precision and high stability;2. The roller and roller shaft are integrated and can be quickly replaced;3. Heavy-duty scraper structure, double cylinder pressurization, lifting, front and back, and swing angle are freely adjustable;4. The scraper is driven by an independent motor;5. The scraper moves back and forth, and frequency conversion control is adopted;6. Stainless steel rubber disc, self-reflow open, up and down lifting can be adjusted manually;7. The aluminum roller and the roller shaft are assembled by heat sleeve;C. Specifications1. Drive motor: AC4kw AC vector frequency conversion motor (SIEMENS Beide motor);2. Frequency converter: 4KW (Gitaike);3. Scraper pressure: 5~60kg;4. Scraper movement: ±5mm. Product Applications
The products after aluminum foil and glass fiber cloth composite have excellent properties such as high temperature resistance, heat insulation, fire prevention, moisture resistance, corrosion resistance, UV resistance, and tensile resistance, and are widely used in the following fields:
1. Building thermal insulation
Used in roofs, walls, floors, air conditioning ducts and other locations to improve thermal insulation performance and prevent heat loss.
2. Central air conditioning and ventilation systems
As an outer insulation layer for air ducts, it effectively prevents condensation and improves system energy efficiency.
3. Industrial equipment insulation
Used in boilers, chimneys, high-temperature pipes, heat exchange equipment, etc., to prevent scalding and heat radiation.
4. Automobile manufacturing
Used in heat insulation and fireproof materials in engine compartments, exhaust systems, chassis and other parts to improve safety and comfort.
5. Shipbuilding and aerospace
Used in heat insulation and flame retardant protection of internal cabins and key equipment to improve overall protection performance.
6. Household appliances
Used in heat insulation lining or shielding layer for water heaters, microwave ovens, ovens and other products.
7. Fire safety field
As a composite material for fire doors, fire curtains, fireproof cloths and other products, it has good flame retardant properties.
8. Electronic and electrical industry
Used in cable wrapping, anti-electromagnetic interference (EMI) and other aspects to improve equipment stability and safety.
9. Pipeline anti-corrosion and thermal insulation
Widely used in the outer layer of pipelines in heating, water supply, chemical and other industries, it has both thermal insulation and protection functions.
10. Solar energy and photovoltaic equipment
As a backboard insulation and reflective material, it improves energy efficiency and service life.
This material plays a key role in many industries due to its light weight, high strength, environmental protection and durability.
Packaging & Shipping
Equipment main body seaworthy packaging, accessories wooden box packaging.
If the equipment is not too wide, only need 40-foot open top cabinets. If the equipment is too wide, also need to add flat cabinets.
Machining Center
Large advanced CNC Machining Center safeguard the quality of Honghua Machinery
The main frame of our equipment adopts a steel plate structure, and the main wall panels are processed by imported large-scale processing centers. The thickness of the wall panels is 4.5cm to 6cm. Small parts are processed by imported small processing centers to ensure the high precision and high stability of the equipment.
Company Profile
Jiangyin City Honghua Machinery and Equipment Co., Ltd was established in 1984. Our company is the professional manufacture in the field of soft & paper packaging equipment, with the whole sets of furnishment and techniques in design, manufacture and after sales service. Our company mainly manufacture the Extrusion Coating Machines (Extrusion Laminating Machines), Dry-type Laminating Machine, Film Blowing Machine, Computer Control Automatic Bags Making Machine etc. The factory covers an area of 40,000 square meters with modern processing equipment.
Factory Show
Overseas Exhibitions
Certifications
FAQ
The following is a product FAQ about the aluminum foil and glass fiber cloth thermal laminating machine:
1. What materials are suitable for this aluminum foil and glass fiber cloth thermal laminating machine?
This aluminum foil and glass fiber cloth thermal laminating machine is suitable for the thermal laminating process of aluminum foil, glass fiber cloth, aluminized film, PET film, non-woven fabric, EPE pearl cotton and other materials. The temperature, pressure and speed can be adjusted according to different thicknesses and materials to ensure the best laminating effect.
2. What is the working principle of aluminum foil and glass fiber cloth thermal laminating machine?
The aluminum foil and glass fiber cloth thermal laminating machine adopts high-temperature heating and high-pressure laminating process. The aluminum foil and glass fiber cloth are evenly heated by the heating roller to soften the hot melt adhesive or bonding layer, and then firmly bonded by the laminating system to form a high-temperature resistant, corrosion-resistant and tensile-resistant composite material.
3. What is the production speed of the aluminum foil and glass fiber cloth thermal laminating machine?
The production speed is usually 10-60 meters/minute (m/min), and the specific speed depends on the material thickness, glue type and process requirements. High-speed models can achieve higher production capacity while maintaining stable laminating quality.
4. Does the aluminum foil and glass fiber cloth thermal laminating machine support automated operation?
Yes, the aluminum foil and glass fiber cloth thermal laminating machine is equipped with PLC intelligent control system + touch screen operation, which can set parameters such as temperature, speed, pressure, etc., realize fully automated production, and has automatic tension control, deviation correction system, automatic edge cutting and other functions to improve production efficiency and product quality.
5. What are the characteristics of the composite aluminum foil fiberglass cloth product?
The composite product has the following excellent properties:
High temperature resistance (can withstand more than 200ºC)
Fire retardant (meet fire rating standards)
High strength tear resistance (improve durability)
Corrosion resistance (suitable for humid and chemical environments)
Thermal insulation (used in construction, industrial insulation, transportation and other fields)
6. What are the maintenance and maintenance requirements of the aluminum foil and glass fiber cloth thermal laminating machine?
In order to ensure the long-term and stable operation of the machine, the following maintenance is recommended:
Regularly clean the heating roller and the pressing roller to prevent the viscose residue from affecting the composite effect.
Check the tension control system and the deviation correction system to ensure stable material delivery.
Lubricate the transmission parts to reduce wear and increase the life of the equipment.
Regularly calibrate the temperature control system to ensure accurate composite temperature.
7. Can the aluminum foil and glass fiber cloth thermal laminating machine be customized according to demand?
Yes, we can provide customized compound machine solutions according to the customer's material specifications, production requirements, and process requirements, such as widening the machine, adding a cooling system, upgrading the automatic cutting function, etc., to meet different production needs.
If you need more detailed technical parameters or other questions, you can always consult!
Address:
Huannan Road, Area a, Zhutang Town, Jiangyin City
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing
Company Introduction:
Jiangyin City Honghua Machinery and Equipment Co., Ltd is located in the beautiful and prosperous region--Jiangyin City Jiangsu Province, of rivers and lakes in the south of China with beautiful view, Xicheng Highway, Huning Highway and Yanjiang Highway are all around our company. We enjoy convenient transportation
Our company founded in 2006, which has 30000 square meters ground, we own modern processing equipments, mainly manufacture Milk Filling Equipments, the Multi-layer Coating and Laminating Machines, High speed gravure printing machines, etc.
Developing new products with the enterprise spirit "Solidarity And Progress, Honesty And Innovation, Researching Science And Technology, Developing Future". We have developed successfully in Asepsis Pillow-shape Liquid Filling Machine, laminating machine, High Speed Paper Gravure Printing Machine and such plastic packing machines. Gotten more than 30 items' National Invention Patents and Practical New-style Patent. Won the Progress Prize in Province and Municipal Science, the Second Prize in National Star Fire Program, So many products were first developed in domestic and filled up more than 20 items' blanks.
We sincerely hope establishing long and friendly business relations with clients from all over the world. Our goal is not just providing product, but also providing a complete solution including product design, tooling, fabrication and service for our customers to achieve their upmost satisfaction.
We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective. To perfect our service, we provide the products with the good quality at the reasonable price.